Optimized 10tph Kaolin Raymond Mill for High-Efficiency Mineral Processing

The 10tph kaolin Raymond mill is a specialized grinding system designed for processing soft to medium-hard kaolin clay into fine powders ranging from 80 to 400 mesh. With a capacity of 10 tons per hour, this robust machine serves as an ideal solution for ceramic, paper, paint, and refractory material industries requiring consistent quality and high-volume production.

Key Technological Features

1. Enhanced Grinding Efficiency

• Equipped with large-diameter grinding rollers (Φ410×210mm) and a high-density classifier to achieve 15-20% higher throughput than conventional mills

• Optimized airflow design ensures 95% material utilization rate with minimal oversize particles

2. Intelligent Control System

• Siemens PLC with automatic pressure regulation maintains optimal grinding force (50-120kN)

• Touchscreen HMI displays real-time operational data including motor load, temperature, and production rate

• Remote monitoring capability via IoT platform for predictive maintenance

3. Durable Construction

• Hard alloy overlays on grinding rollers and rings extend service life to 8,000+ operating hours

• Reinforced mainframe with vibration damping system reduces structural stress by 30%

4. Environmentally Friendly Operation

• Pulse-jet dust collector with 99.9% filtration efficiency meets EU emission standards

• Closed-circuit system recycles 85% of process air, reducing energy consumption

Industry-Specific Advantages

• Ceramics Manufacturing:
  Produces 325 mesh powder with <0.5% residue on 325 sieve, ideal for high-strength ceramic bodies

• Paper Coating:
  Delivers 92% brightness index powder for premium paper filling and coating applications

• Paint & Coatings:
  Ultra-fine 400 mesh grade improves TiO₂ extension efficiency by 18-22%

• Rubber & Plastics:
  Low-abrasion characteristic reduces equipment wear in compounding processes

Maintenance & Cost Benefits

• Modular design enables roller replacement in ≤4 hours

• Energy consumption optimized to ≤23 kWh/ton at 325 mesh output

• Automated lubrication system reduces manual maintenance by 70%

This 10tph kaolin Raymond mill combines German transmission technology with Japanese precision bearings to deliver 24/7 stable operation with ≤0.5% product quality fluctuation. Future-ready for integration with MES systems for complete production line automation.